Optimising Warehouse Storage with Aisle Master:

Introduction

In an era where space efficiency and operational speed are paramount, finding the right materials handling solution can make or break a warehouse’s productivity. Aisle Master articulated forklift trucks, manufactured by Combilift, are transforming storage strategies for businesses worldwide. This whitepaper explores how these versatile trucks optimise space, improve efficiency, and support sustainable warehousing practices.

The Space Challenge in Warehousing

Storage space is one of the most valuable assets in any warehouse operation, and with increasing property costs, it is crucial to make the most of existing facilities. Traditional materials handling setups using counterbalance and reach trucks often fall short in this regard. Reach trucks, while effective for indoor operations, require wide aisle widths, and counterbalance trucks are typically better suited to outdoor tasks such as offloading. The need to switch between these trucks can lead to inefficiencies, double handling, and an increased risk of product damage.

Aisle Master: The Universal One-Truck Solution

The Aisle Master range addresses these challenges with a single, versatile solution. Designed for very narrow aisle (VNA) applications, Aisle Master trucks replace the need for multiple forklift types, offering seamless operation both indoors and outdoors. Their ability to transition from yard to rack without double handling significantly boosts productivity.

Unlike traditional VNA trucks, Aisle Masters do not require super-flat floors to operate effectively. Equipped with large rubber tyres, they can handle semi-rough or uneven terrain, making them suitable for a wide range of applications. With the capability to operate in aisle widths as narrow as 1.6m, these trucks enable businesses to increase storage capacity by up to 50% within their existing footprint.

Vertical Space Optimisation

Aisle Masters excel not only in horizontal space utilisation but also in maximising vertical storage. With lift heights of up to 15m and load capacities of up to 3 tonnes, they make full use of available height, enabling higher-density racking and optimised pallet storage. By leveraging these capabilities, businesses can defer costly and disruptive expansions or relocations, instead opting for sustainable growth within their current premises.

 Sustainable Warehousing Practices

Beyond space savings, Aisle Masters contribute to sustainability. Minimising the need for new construction aligns with corporate goals to reduce carbon footprints and adopt environmentally friendly practices. The trucks’ efficient use of energy, particularly in electric models, further supports greener operations.

 Customer Success: UN1F1ED2 Global Packaging Group

A compelling example of Aisle Master’s impact comes from UN1F1ED2 Global Packaging Group, a multinational company with a key site in Ireland. The facility’s four Aisle Masters have redefined its storage capabilities, accommodating 3,000 pallet spaces within a compact warehouse layout. With aisle widths of just 1.9m and minimal turning space, the trucks have enabled a significant increase in storage density.

Tomas Bernotas, Warehouse and Logistics Manager, highlighted the operational benefits: We have been able to reduce the number of forklifts thanks to the trucks’ ability to pick from racking and load directly to HGVs in the yard, speeding operations across the twelve-hour shifts that the trucks put in. Inside, their manoeuvrability enables them to move easily around the machinery in the production areas to take semi-finished or finished products to and from the storage bays.

Technical Features and Benefits

• Narrow Aisle Capability: Operates in aisle widths as narrow as 1.6m, increasing storage capacity by up to 50%.
• High Lift Heights: Reaches up to 15m, utilising vertical space effectively.
• Load Capacity: Handles loads of up to 3 tonnes, accommodating a wide range of goods.
• Versatile Operation: Suitable for both indoor and outdoor use, reducing the need for multiple truck types.
• Durability: Equipped with large rubber tyres for semi-rough terrain and less-than-perfect flooring conditions.
• Energy Efficiency: Available in electric models, supporting sustainable operations.

 Conclusion

Aisle-Master articulated forklifts are revolutionising materials handling by combining space efficiency, versatility, and sustainability. For warehouses seeking to maximise their storage potential and streamline operations, investing in Aisle Master trucks offers a proven pathway to success.

Whether you’re looking to optimise an existing facility or plan for future growth, Aisle Master delivers the performance and reliability to meet your needs. As Tomas Bernotas aptly summarised: Improving and not moving is not only cost-effective but also the sustainable choice for businesses today.